Packaging Line Upgrade in Pulp and Paper Mill According to SIL3 Safety Standards

Client needed to upgrade the packaging line in their pulp and paper mill to meet SIL3 safety standards, ensuring enhanced safety and operational reliability. This upgrade aimed to minimize downtime and improve safety for critical operations while ensuring compliance with regulatory requirements. The project also aimed to enhance system efficiency with minimal disruption to ongoing production processes.

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The Challenge

The client faced challenges with ensuring that their existing packaging line met the stringent SIL3 safety standards, which are critical for protecting workers and minimizing risks in a high-risk industrial setting. The goal was to implement safety-rated systems that would not only comply with regulations but also improve the overall reliability and performance of the system.

The Solution

Arrow Speed Controls supplied and implemented Mitsubishi Electric E800 VFDs, which are SIL3 compliant, to upgrade the packaging line. The solution included built-in diagnostic capabilities and predictive maintenance features, allowing the customer to monitor motor health in real-time and predict potential issues before they arise, thus improving system efficiency and reducing unexpected downtime.

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The Result

With the implementation of the safety-rated VFDs, the packaging line now operates at a higher safety and efficiency level, with SIL3 compliance ensuring a safer work environment. The predictive maintenance features enable the client to better manage maintenance schedules, reducing costly disruptions and increasing the reliability of critical operations, all while maintaining compliance with safety standards.

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